Universal Polymer and Rubber is proud to offer a robust portfolio of rubber manufacturing services to support the diverse needs of your business. Our rubber product manufacturing capabilities include rubber and plastic extrusion, rubber molding, and die cutting, all of which can be customized to support new and unique applications in a wide range of industries.
UP&R’s Polymer Manufacturing Capabilities
UP&R has spent years earning our reputation as a leading rubber parts manufacturer by focusing on these four core capabilities. We have made multiple strategic investments into expanding our capacity and deepening our expertise through business acquisitions and talent development, so our customers can trust us to always deliver the best.
Rubber Extrusion
Rubber extrusion is a cost-effective rubber manufacturing method that is exceptionally well suited for tubing, seals, vibration dampers, and other components with a defined cross-section. Extruded rubber shapes are durable, flexible, and versatile.
Rubber extruders function by warming uncured rubber to an appropriate temperature and forcing the material through a die cut opening called an extruder die. Extruder dies are extremely customizable, allowing for a virtually unlimited number of extruded rubber shapes for a tremendous range of applications. The resulting shape can be cut to any length.
The rubber and polymer extrusion process is highly efficient and produces very little waste, both of which contribute to lower production costs. UP&R has multiple rubber extrusion lines to ensure we can always meet our customers’ deadlines.
Rubber Molding
Rubber molding is a versatile and customizable rubber manufacturing process that can produce highly complex components with great precision. UP&R has considerable expertise in multiple types of rubber molding, including injection molding, compression molding, and transfer molding, each of which offers unique advantages. Rubber molding is compatible with many varieties of natural and synthetic rubber.
In addition to its versatility and precision, rubber molding is fast and efficient. The process creates very little waste and is well-suited to automation, which often translates to reduced costs and faster turnaround times.
Die Cutting
Die-cutting is the practice of using specialized tools to cut materials into highly precise, complex shapes. The die-cutting process is fast, efficient, and versatile, allowing for tremendous flexibility. While creating a custom die can be somewhat expensive, that single tool can be reused many times to create precise, identical shapes. Because of this, die-cutting is an excellent, cost-effective option for high-volume production. Die-cut rubber has many applications, including seals, gaskets, vibration-dampening components, and more. The automotive, aerospace, and electronics industries are among many that leverage die-cut rubber.
UP&R offers die-cutting services for rubber, foam, fiber, and a range of other materials, with and without adhesives. Our capabilities include kiss cutting, high-volume rotary die cutting, laminating, and custom die cutting services.
Plastic Extrusion
Plastic extrusion shares many similarities with rubber extrusion in terms of advantages and applications. However, there are a few key differences that must be considered during manufacturing. For example, plastic extruded shapes do not require curing and can be melted and reused. Additionally, some plastic materials are better suited to achieving certain pigments.
UP&R has a deep understanding of both the plastic extrusion process and the advantages of choosing plastic for certain applications. We have considerable experience working with a range of plastic materials, and with our multiple plastic extrusion lines, we can offer fast turnaround times.
Industries Served
Key players from many industries choose UP&R as their trusted rubber parts manufacturer partner. We have cultivated considerable knowledge on the unique needs and challenges of these markets and products, so we can offer the best service and expert guidance when making material and production decisions.
Automotive
Many critical automotive systems, such as steering, brakes, air conditioning, transmissions, and more, rely on top-quality parts manufactured by UP&R. Our experience includes fluid transfer components, brake, steering, and axle components, and noise and vibration control. We can accommodate specialized performance needs and considerations, such as harsh service environments, fluid exposure, and noise elimination. From die-cut rubber to durable seals, you can count on UP&R for automotive expertise.
Food Service
From oven seals and silicone molds to hoses for liquid transfer, UP&R has considerable experience manufacturing rubber and silicone components for the food service industry. We understand the importance of durability in fast-paced kitchens and reliable performance in steamers, dishwashers, and machinery. Our experts can work with you to choose the right material for your food and beverage equipment, so you can move forward with confidence.
Drainage Pipe Gasket
Drainage pipe gaskets often perform in rugged service environments, such as construction sites and water management. At UP&R, we can advise on the right material for your application, based on environmental factors, fluid exposures, and other variables. We also perform in-house hydrostatic joint testing on our drainage pipe gaskets so you can count on reliable performance.
Overhead Doors
Commercial overhead doors rely on well-made door seals and door cushions for maximum performance. UP&R has significant experience manufacturing extruded door seals and door cushions that reliably enhance insulation and safety; reduce noise, wear, and tear; and augment the performance of the door.
Power Generation
UP&R specializes in rubber extrusion and precision die cutting services that support the power industry. Our experience includes rubber seals, rubber gaskets, and custom rubber manufacturing services to ensure a superior product that can perform in high temperatures, maintain tight seals, and withstand repeated exposure to industrial fluids.
Railroad
Many rubber railroad components, such as boxcar door seals and gaskets for hatch covers and batten bars, must be able to withstand the elements while performing their designated function. UP&R can advise on material selection to ensure your extruded rubber shapes meet the demands of their intended service environment. We even offer damping solutions, such as rubber buffers and rail pads, to cut down on vibration. UP&R’s capabilities include rubber extrusion, rubber molding, and precision die cutting.
Tarp Strap
UP&R is a proud manufacturer of industry-leading tarp straps, made with durable EPDM. Our GOLDLINE® and Ameripride® straps are dependable and long-lasting, with a lifespan five to 20 times longer than similar products made with natural rubber.
Transformer Gaskets
Protect crucial transformers with extruded rubber shapes, such as gaskets and seals, from UP&R. Our experience includes rubber extrusion for door gaskets and seals, splicing to join the ends of extruded profiles, and rubber molding for corner gaskets.
UP&R’s Custom Capabilities
With our years of rubber manufacturing experience, serving such a diverse array of industries, UP&R can tailor our offerings to create custom rubber products to meet your unique needs. Our experts can work closely with you to choose the right material for your application, determine the most effective rubber manufacturing method, and design a product that will take your business to the next level.
In addition to our custom manufacturing capabilities, we also offer on-site packaging services. With UP&R, you can eliminate the logistics hassle of balancing multiple vendors and trust us to be your one-stop shop for rubber manufacturing.
Partner with UP&R for Innovative Rubber Solutions
You can trust UP&R for top-quality rubber products and unbeatable service, every time. Our rubber manufacturing facilities in Northeast Ohio are equipped with multiple rubber extrusion lines and plastic extrusion lines, a range of rubber molding capabilities, and precision die-cutting equipment, operated by an experienced team of technicians with deep knowledge of the rubber manufacturing process. We make it a point to build relationships with our customers, so we can offer personalized guidance and support at every turn, whether you’re launching a new product, refining an existing product line, or simply looking for ways to streamline manufacturing.
If your needs align with our capabilities and experience, talk to UP&R to get started on a project today. Contact us >
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